Where Materials Science Meets Manufacturing Precision
Polycorp’s Custom Solutions group applies advanced materials science and process engineering to design elastomer systems for high-performance environments. Our specialists tailor compound formulations, reinforcement systems, and curing profiles to achieve exact physical and chemical properties—delivering repeatable performance under thermal, mechanical, and chemical stress. Through integrated compounding, molding, and extrusion capabilities, we produce components that meet strict dimensional, functional, and compliance specifications.
Designing Materials Around Application Demands
Polycorp’s material scientists engineer rubber compounds to achieve the precise physical, thermal, and chemical properties required by each application. We design compounds that resist specific chemicals, meet defined durometers, or perform under extreme temperature and pressure.
Creating Complex Forms with Tight Tolerances
Using compression and molding, we produce custom parts and assemblies that meet stringent aerospace, defense, and industrial specifications. Each molded component is built for accuracy, consistency, and reliability under load.
Continuous Components for Sealing and Isolation
Polycorp designs and extrudes custom elastomer profiles in a variety of shapes, sizes, and material blends. Our extrusion capabilities produce continuous-length seals, gaskets, and vibration isolators used across rail, energy, and other systems.
Integrating Advanced Additives and Structures
For unique performance demands, Polycorp integrates specialty reinforcements, conductive or anti-static materials, and multi-layer construction to achieve enhanced mechanical, thermal, or electrical properties.
Meeting Visual, Safety, and Environmental Standards
Custom solutions can include precise color matching and formulations that meet regulatory and industry standards, including FDA, ASTM, or MIL specifications, ensuring both functional and compliance-driven performance.
Custom materials engineered for your process, your environment, and your performance goals.
Why Choose Polycorp Custom Solutions
Integrated design, compounding, and manufacturing expertise
Proven success in aerospace, defense, energy, and industrial applications
Complete traceability and quality assurance documentation
Small-batch through large-scale production flexibility
Collaboration from material concept to finished component
Technical Resources: Ask our AI Expert
Ask our AI chat and it will get you exactly what you need.
-
Compound Performance Data Sheets
-
Material Selection Guides
-
Design & Fabrication Specifications
-
Quality & Compliance Documentation